| Availability: | |
|---|---|
| Quantity: | |
Eternal
Are you looking for high-quality cold-rolling mill rolls that can maximize production efficiency?
The 8Cr2MoV forged steel work rolls manufactured by Jiangyin Eternal Heavy Industry Co., Ltd. are the ideal choice for you. These forged steel work rolls are meticulously manufactured using a precisely formulated chromium-molybdenum-vanadium alloy composition (Cr 1.8–2.4%, Mo 0.2–0.4%), offering exceptional hardness, a deep hardened layer (over 30 mm), and superior wear resistance to meet the demands of harsh rolling conditions. Advanced heat treatment processes ensure uniform hardness, high strength, and excellent fatigue resistance, thereby minimizing downtime.
As a trusted manufacturer of cold-rolling rolls, Jiangyin Eternal Heavy Industry Co., Ltd. also offers high-quality intermediate rolls and backup rolls. Improve efficiency, reduce roll change frequency, and maximize your return on investment.
We support delivery in all stages, from billets through rough machining to finished products. We can customise heavy-duty non-standard rolled roller forgings to your drawings, ensuring long-term, stable operation across all types of cold rolling production lines.
Item | Data |
Product | 8Cr2Mo Steel Work Roll |
Application | Cold-rolled carbon steel sheet, pickled strip steel, stainless steel grades 201/304/316, cold-rolled copper and aluminium foil, levelling lines |
Availability | Forged blanks, rough-turned semi-finished products, quenching and tempering heat treatment, finished products |
Custom size | Roller diameters range from φ150–φ1500 mm, with a maximum weight of 20 tonnes per unit; non-standard designs can be customised to specification. |
Testing | UT ultrasonic testing, MT magnetic particle testing, hardness testing, spectroscopic chemical analysis |
Lead time | Standard specifications: 10-15 days; non-standard large items: 15–30 days; urgent orders can be prioritised in production |
Grade | Chemical Composition (Mass Fraction%) | |||||||||
C | Si | Mn | Cr | Mo | V | Ni | Cu | S | P | |
9Cr3Mo | 0.70~0.90 | 0.15~0.40 | 0.30~0.50 | 1.80~2.40 | 0.20~0.40 | 0.05~0.15 | ≤0. 25 | ≤0. 015 | ≤0.020 | |
• High hardenability: Good hardening penetration in large-section forgings, with a uniform hardness gradient across the roll body and neck, minimising deformation and edge collapse during the rolling process
• High resistance to thermal fatigue: Withstands the repeated start-stop cycles of cold rolling and alternating hot and cold stresses, effectively suppressing the formation of network cracks and thermal cracks
• Wear resistance and resistance to spalling: Thanks to a well-balanced alloy composition, the roll surface exhibits excellent wear resistance; when rolling hard-state stainless steel and high-strength strip steel, the rolls are less prone to spalling and gouging
• Good toughness and stability: Overcomes the issues of high-hardness rolls being brittle and prone to chipping, striking a balance between hardness and toughness, and is suitable for long-term continuous mass production
All processes for our cold mill rolls — including forging, heat treatment, surface induction hardening, and machining — are performed in-house at our factory
Repeated upsetting and drawing processes break down coarse grains through repeated forging, eliminating internal porosity and shrinkage cavities, resulting in a uniform and dense microstructure.
Through spheroidising annealing and tempering, the hardness is uniform and stable, enhancing the roll’s overall wear resistance and fatigue resistance.
Through surface induction hardening, our rolls achieve a hardness of 85–100 HSD with a hardened case depth of 10–50 mm.
We strictly control every stage of the process to ensure that dimensional and geometric tolerances are met with absolute precision.We offer direct delivery of finished products,
• Custom Dimensions: Custom-made roll forgings with specific diameters, lengths, roll neck structures, and special-shaped structures based on drawings
• Custom Processes: Available in various states, including blanks, rough-machined parts, quenched and tempered semi-finished products, and precision-machined finished products
• Operating Condition Customization: Fine-tuning of heat treatment processes for different operating conditions, such as stainless steel hard rolling, thin-sheet finish rolling, and continuous mass production
• Supporting Machining: A full range of finishing services, including keyway cutting, drilling, chamfering, roll surface precision grinding, and dynamic balancing
• Sample Services: Support for small-batch sample orders; mass production begins after successful trial runs, reducing procurement risks
From ultrasonic testing of forged blanks to dynamic balancing inspections of finished products, we implement end-to-end digital quality tracking to ensure that the performance data for every roll is traceable, keeping your production line running with the assurance of “zero defects.”
Spectral composition testing of raw materials to ensure material quality from the source
Post-forging ultrasonic (UT) internal flaw detection and magnetic particle (MT) surface flaw detection to eliminate internal defects and surface cracks
Hardness testing and dimensional accuracy re-inspection of finished products; each product comes with a material certificate, flaw detection report, and quality inspection certificate
Stainless Steel Cold Rolling
Non-ferrous metal rolling
Precision forming equipment
Custom heavy machinery
Forged work rolls and leveling rolls for the precision cold rolling of 201, 304, and 316 stainless steel strips
Roll blanks for precision cold rolling mills producing copper strip, aluminum strip, and aluminum foil
Wear-resistant rolls for precision leveling machines, precision rolling mills, and high-precision calendering equipment
Forged blanks for large, high-strength wear-resistant rolls, pressure rolls, and forming rolls
What international standards does 8Cr2MoV cold rolling work roll meet?
Our 8Cr2MoV rolls are manufactured in compliance with Chinese GB/T 13314-2008 General specifications of forged steel work rolls for cold rolling, with chemical composition strictly controlled within the required ranges: C 0.80-0.90%, Cr 1.80-2.40%, Mo 0.20-0.40%, V 0.05-0.15%. This material grade is also recognized in international cold rolling applications, with equivalents in German (86CrMoV7) and Japanese (MC2) standards. We can also customize production to meet specific buyer requirements. Our rigorous quality system ensures your rolls meet global performance expectations for hardness, wear resistance, and reliability.
How does 8Cr2MoV compare to 9Cr2Mo or other cold roll materials?
8Cr2MoV offers significant advantages over older 9Cr2Mo grades. The addition of vanadium (V) and higher chromium content refine the carbide structure, delivering superior wear resistance and toughness in demanding rolling applications. While 9Cr2Mo provides hardness up to 12-15mm layer depth, 8Cr2MoV achieves 30mm+ hardened depth, allowing for more regrinds over the roll's lifetime. For high-chromium applications (MC3/MC5 grades), our 8Cr2MoV strikes the optimal balance between wear resistance, cost-effectiveness, and reliability for standard cold rolling operations. Contact us for a comparison analysis tailored to your mill conditions.
What is the lead time for sample orders? Do you support custom sample dimensions?
Standard test specimens can be delivered within 10–15 days. We support custom small-sized forged test specimens based on customer testing requirements and provide support for machine trial verification.
How do you ensure that large rollers remain undamaged and free from deformation during transportation?
Large forgings are reinforced with solid wood, wrapped in shock-absorbing material, and securely fastened in place. They are transported directly via dedicated vehicles to avoid damage from transshipment. Upon arrival, customers can inspect the goods on-site, and we provide full after-sales coverage for any damage.
Can you provide complete certification documentation for factory acceptance inspection?
Yes. We provide material certificates, non-destructive testing reports, heat treatment parameter records, and factory certificates of conformity with the shipment. This comprehensive documentation can be used directly for customer warehousing, acceptance, and archiving.