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Steel Forging Technical Support

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Technical Process

Production Process Control

Material Selection & IQC - Forging Quality Begins With Ingot Purity.

Chemical Analysis: 100% incoming inspection via German spectrometers to guarantee elements (C, Cr, Ni, Mo) and impurities (S, P) strictly meet ASTM/DIN standards.
Heat Traceability: Unique Heat Nos. are stamped instantly upon arrival, maintaining 100% end-to-end traceability across forging, heat treatment, and machining.

Precision Heating

Heating & Curve Monitoring: Automated gas furnaces manage precise preheating, soaking, and forging temperatures. Stainless steel variance is kept within 10℃ to avoid grain coarsening and burning cracks.

Open Die Forging

Forging Ratio Control: Standards of ≥3.5:1 or ≥ 4:1are strictly followed. Heavy hydraulic presses perform repeated upsetting and drawing out to eliminate coarse as-cast structures and close internal micro-voids.

Heat Treatment & NDT

Heat Treatment
Microstructure Control in Heat Treatment: We execute precise normalizing, annealing, or quenching and tempering (Q&T) to achieve the optimal phase balance (e.g., grain-refined martensite, bainite, or austenite), eliminating internal stress and preventing network carbides.
Testing
• NDT: We mitigate risks at every critical checkpoint with mandatory 100% Non-Destructive Testing (NDT), which is strictly applied during the row material, post-heat treatment, and pre-shipping final check.
• MT/PT: 100% inspection for cracks and micro-defects on the finished surface and near-surface areas.
• Tensile & Impact Testing: We verify mechanical properties by pulling specimens from each heat-treat batch to test for yield strength, tensile strength, and elongation. For low-temp service, parts undergo Charpy impact testing calibrated to -40°C or -46°C.
• Metallographic Examination: Verify the forging's grain size per ASTM standards and check for microstructural anomalies to guarantee maximum corrosion resistance
• Hardness Testing: Conduct 100% hardness sorting using Brinell or Rockwell methods to eliminate any out-of-spec components.

Finish Machining

Micron-Precision for Heavy-Duty Forgings
We operate an independent, high-precision CNC machining shop equipped with heavy-duty vertical and horizontal lathes, multi-axis machining centers, and deep-hole drilling machines. Backed by 20 years of expertise in metallurgy and heat treatment, our engineering team skillfully manages the distinct cutting characteristics of various alloy steels, stainless steels, and high-hardness tool steels. This deep material insight allows us to strictly control critical geometric tolerances—including coaxiality, flatness, and true position—fully in compliance with ISO or DIN standards.

Final Quality Control (FQC)

Documentation Package
• EN 10204 3.1 Material Test Certificate (MTR)
• UT / MT / PT Inspection Reports
• Heat Treatment Diagram / Curve
• Dimension Inspection Report with 3D Diagrams
Third-Party Inspection Welcomed
We fully cooperate with and welcome international independent inspection agencies nominated by buyers, including SGS, TÜV Rheinland, Bureau Veritas (BV), and Lloyd's Register (LR). Your peace of mind is our benchmark."Third-Party Inspection Welcomed"

Downloads

2026-09-05 9

ASTM A182 F316 Forging Technical Data Sheet.pdf

2026-09-05 11

ASTM A182 F304 Forging Technical Data Sheet.pdf

2026-05-08 16

Mold Steel Forgings.pdf

2026-04-30 12

Stainless Steel Forgings.pdf

2026-04-30 12

ETERNAL catalog 20260416.pdf

2026-04-30 11

Cold Rolling Rolls.pdf

FAQs

  • Q Do you accept custom OEM orders based on specific drawings?

    A
    Yes. 100% of our production is customized according to customer requirements.We manufacture strictly according to your 2D/3D engineering drawings (DWG, STEP, IGS, PDF formats). Our engineering team reviews every technical drawing to ensure structural integrity and optimize the forging reduction ratio.
     
  • Q What are Eternal (Wanheng)’s core forging and machining capabilities?

    A We specialize in large-scale open-die forging and precision CNC machining. Our facility is equipped with heavy-duty hydraulic forging presses (up to 2,000-ton) and advanced CNC boring, milling, and turning centers. We provide a complete "ingot-to-finished-component" manufacturing solution.
  • Q What international certifications has Eternal (Wanheng) obtained?

    A Eternal (Wanheng) products are manufactured in accordance with PED 2014/68/EU Annex I, Section 4.3 (PED 4.3), ISO 9001, and ISO 14001 standards,ensuring compliance with international quality, environmental, and pressure equipment requirements. We have obtained all applicable certifications to support global industrial applications.
  • Q What services can Eternal (Wanheng) provide?

    A
    Eternal (Wanheng) provides integrated manufacturing solutions covering the entire production process, from open-die forging and heat treatment to precision CNC machining.
    Custom Manufacturing: We specialize in producing heavy-duty forged components-such as shafts, rolls, and structural parts—for industries including metallurgy, marine engineering, mining, energy, and pressure vessels.
    Technical Compliance: We strictly adhere to international quality standards (ASTM, DIN, ISO, and PED) to ensure excellent material integrity and mechanical properties.
    Operational Reliability: We provide end-to-end support, from near-net shape blanks to fully finished parts, with a dedicated focus on meeting critical deadlines for scheduled maintenance and emergency replacements to minimize facility downtime.
Jiangyin Eternal Heavy Industry Co., Ltd. was established in 2008, it is National high-tech enterprise, innovative small and medium-sized enterprise.

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  +86-139-6168-9585
  +86-510-8062-8100
  +8613961689585
  No. 68, Wanquan road, Zhouzhuang town, Jiangyin city, Jiangsu province, China
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