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F92 Forged Steel Parts for The Pressure Valves

1 Material :F92 (X10CrWMoVNb9-2)
2 Forging + Normalizing + Tempering + Machining
3 Hardness :180~248 HBW
4 Dimension : Cutsomized 
5 Lead Time:15-30 days
 
 
Availability:
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  • Eternal

Product Introduction

power plant valve

F92 Forged Steel Parts for The Pressure Valves

F92 power plant valves forged by Jiangyin Eternal Heavy Industry Co., Ltd.—critical high-temperature, high-pressure equipment specifically designed for ultra-supercritical coal-fired power units. Forged as a single piece from F92 martensitic heat-resistant steel (ASTM A182), these valves feature optimized tungsten (W) and molybdenum (Mo) content based on 9Cr steel, providing excellent high-temperature creep rupture strength and resistance to low-cycle thermal fatigue.

The F92 power plant valves can withstand temperatures up to 650°C and a CLASS 4500 pressure rating, meeting the demands of severe operating conditions such as 605°C/27.56 MPa. The optimized forging process effectively controls grain size and surface cracking, while heat treatments such as secondary tempering ensure microstructural stability. Choose forged F92 valves to provide reliable ultra-supercritical pressure containment for your power plant system.

Material Chemical Composition

Element

C

Si

Mn

P

S

Cr

Mo

Ni

V

Nb

W

N

 (%)

0.07~0.13

≤0.50

0.30~0.60

≤0.020

≤0.010

8.50~9.50

0.30~0.60

≤0.40

0.15~0.25

0.04~0.09

1.50~2.00

0.03~0.07

Mechanical Property

Item

Data

valve mechanical property

Heat treatment

Normalizing + Tempering(N+T)

Normalizing temperature

1040℃~1090℃

Tempering temperature

730℃~780℃

Tensile strength Rm

630~850 MPa

Minimum yield strength ReL

≥440 MPa

Minimum elongation A

≥20%

Minimum cross-sectional contraction rate Z

≥45%

Minimum impact energy KV₂ (20℃)

≥40 J

Hardness HBW

178~260

Maximum service temperature

650℃

Manufacturing Process and Quality Control

We always focus on customers, pay attention to their needs, provide high-quality products and excellent services to meet their expectations.

ingot factory

Refine

The use of an electric arc furnace (EAF) combined with VODC vacuum refining and electroslag remelting (ESR) ensures low gas content (H ≤ 1.5 × 10⁻⁴, O ≤ 30 × 10⁻⁴) and high purity.

Forging process

Forging

The forging ratio of the main cross-section should be ≥3 (for electroslag remelted ingots) or ≥4 (for non-electroslag remelted ingots) to ensure a dense and uniform microstructure.

heat treatment

Heat Treatment

By strictly adhering to the normalising and tempering process, a tempered martensitic microstructure with fine MX precipitation phases is achieved, with hardness precisely controlled between 178 and 260 HBW.

UT testing

UT+Grain

Ultrasonic testing shall be carried out on a piece-by-piece basis, with quality grades not lower than Grade 2 for individual defects, a reduction of 2 grades in the base wave, and Grade I for defects in dense areas. Acceptable grain size grades for F92: Grades 3 to 5.

Application

Application

Typical Conditions

Supercritical thermal power plant(593℃)

Main steam pipeline valves, reheater valves

Ultra-supercritical thermal power plant(620℃+)

High-temperature and high-pressure steam trap, three-way valve body

Power station boiler

F92 forged steel gate valve, globe valve body

Nuclear power plant conventional island

High-temperature steam pipeline valves

Petrochemical industry

High-temperature reactor connection flange

FAQ

In what operating conditions are F92 valves primarily used?

They are specifically designed for high-temperature, high-pressure steam pipelines in ultra-supercritical thermal power plants, with typical parameters of temperature ≤ 610°C and pressure ≥ 25 MPa (CLASS 4500). They are suitable for critical locations such as main steam drain and reheating pipelines, and serve as core pressure-bearing components that replace imported products.

What is the difference between F92 and F91 materials?

Why do F92 valves often fail to meet impact toughness standards after welding?

What are the advantages of forged F92 valves compared to cast ones?

Get Exclusive Quotation

If you have customized forgings needs or want to learn more about the details of industry solutions, please feel free to contact us.
We will provide you with one-on-one professional services to start a new chapter of win-win cooperation!

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Jiangyin Eternal Heavy Industry Co., Ltd. was established in 2008, it is National high-tech enterprise, innovative small and medium-sized enterprise.

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  +86-510-8062-8100
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