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ASTM A182 F53 Super Duplex Stainless Steel Forged Rod

1 Material:F53(2507)
2 Forging+Solution treatment
3 Dimension:Diameter 10mm-500mm,Length 1000mm-6000mm
4 EN 10204 3.1 +UT
5 Lead Time:15-30 days
Availability:
Quantity:
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  • Eternal

Production Introduction

8

ASTM A182 F53 super duplex stainless steel forged bar

ASTM A182 F53 is a super duplex stainless steel forged bar. It matches UNS S32750, commonly called 2507, European standard EN 1.4410 (X2CrNiMoN25-7-4), and Chinese standard 022Cr25Ni7Mo4N. This material has a balanced two-phase structure of about 50% austenite and 50% ferrite. It gives both the good toughness of austenitic stainless steel and the high strength and stress corrosion resistance of ferritic stainless steel.

F53 is a super duplex stainless steel grade for forgings under ASTM A182/A182M. It is used to make forged bars, flanges, valves, pipe fittings, and other pressure-containing parts up to 4540 kg. Its PREN (pitting resistance equivalent number) is 40 or higher. It achieves a breakthrough balance of "high corrosion resistance + high strength and toughness" against chloride corrosion and overall mechanical properties.

Compared with regular duplex stainless steel F51 (2205), F53 pushes Cr, Mo, and N to higher levels. Its yield strength reaches 550 MPa, which is 3.2 times that of 316L. Under severe conditions with high chloride, high pressure, and structural loading all together, it provides pitting resistance close to that of 6Mo super austenitic steels, while its cost is only one-third of nickel alloy C276.

F53 Material Grade

Standard

Grade

ASTM

F53

UNS

S32750

Commercial

2507 / SAF 2507

EN

1.4410(X2CrNiMoN25-7-4)

GB

022Cr25Ni7Mo4N

Chemical Composition (ASTM A182 / UNS S32750)

Element

wt%

 C

≤0.030%

 Si

≤0.80%

 Mn

≤1.20%

 P

≤0.035%

 S

≤0.020%

 Cr

24.0 – 26.0%

 Ni

6.0 – 8.0%

 Mo

3.0 – 5.0%

 N

0.24 – 0.32%

 Cu

≤0.50%

 Fe

bal.

Mechanical Properties (ASTM A182 F53 solution condition)

Property

value

tensile strength

800 – 950 MPa

yield strength Rp0.2

650 – 750 MPa

elongation

25 – 35%

reduction of area

≥45%

-50℃ Shahabi Impact

≥27 J(典型80 – 120 J)

-46℃ Low-temperature impact energy

≥65 J

density

7.8 g/cm³

elasticity modulus

200 GPa

Maximum continuous operating temperature

≤315℃

The yield strength of F53 is more than twice that of 316L stainless steel. Under the same pressure-bearing conditions, it can significantly reduce the wall thickness and lighten the structural weight.

F53 Forging Process and Heat Treatment Process

Process parameters

Requirement

Forging

Using a multi-pass and low-strain deformation forging method, the deformation amount for each pass is controlled within 15% - 20%.

Initial forging temperature

The temperature is usually controlled within the range of 1140 - 1180℃, at which point the material has the best plasticity.

Final forging temperature

The temperature must be ≥ 950℃. When the temperature approaches this limit, the forging should be immediately stopped and the workpiece should be reheated in the furnace. The "forging temperature" must not be exceeded.

Solution temperature

1020 – 1100℃

Heat preservation time

Thick piece 1–2h,thin plate 30–60min

Cooling

Rapid water quenching (must quickly pass through the brittle zone of 600–900℃)

Target organization

Austenite/ Ferrite ≈ 50% each, balanced duplex structure

The only effective heat treatment method for F53 is solution annealing, and it cannot be hardened through quenching or aging.

F53 Key Features

Outstanding corrosion resistance performance

Chloride ion medium (seawater, brine, concentrated salt water): The critical pitting temperature and crevice corrosion temperature are much higher than those of 2205 and 904L.

Acidic oil and gas (containing H₂S + CO₂ + chloride ions): Anti-sulfide stress corrosion (SSCC), meeting NACE MR0175 standards for acidic oil and gas.

FGD slurry for wet flue gas desulfurization: Resistance to erosion and pitting.

Seawater service: Can withstand up to approximately 50°C (F51 is applicable only to normal temperature seawater).

Super strength


The yield strength is ≥ 550 MPa, which is more than twice that of 316L.

Under the same pressure conditions, the wall thickness can be reduced and the structural weight can be decreased.

Good processing performance

Suitable for open die forging and machining

Good weldability

Available in various forms such as round steel, bars, forgings, flanges, pipe fittings, etc.

Application

Industry

Application

Petroleum and natural gas industry

Deep-sea oil and gas platform components, underwater wellhead equipment

Ball valve pressure-bearing components and control pressure components

High-pressure manifold, wellhead flange, production tree components

Acidic natural gas treatment: inlet separator flange, slug flow catcher connection

Marine engineering

Seawater desalination equipment (high-pressure pipe, seawater pipe)

Submarine pipelines, mooring system

Seawater pumps, seawater heat exchangers

Propeller shaft, rudder

Chemical Engineering and Energy

Chemical processing equipment (thermal chloride brine, ferric chloride, concentrated seawater system)

Flue gas desulfurization system (FGD), scrubber system, absorption tower

Pressure vessels, heat exchangers

Pulp and paper industry (digesters, bleaching scrubbers)

General industry

High-strength + highly corrosion-resistant mechanical structural components

Fasteners, instruments and meters

Chemical transport ships

F53 Market price reference

product condition

reference price

(USD/kg)

remark

round bar(black)

5 – 8 USD

φ10–100mm

Forgings / Flanges / Customized Parts

10 –15 USD

High processing complexity. Pricing is based on both quantity and weight.

polish bar

Increase by more than 20%

precision machined surface

F53 Price influencing factors:

Specification and size (diameter, length)

Purchase batch (minimum order quantity)

Processing accuracy (black skin / polished rod / polished finish)

Quality certificate requirements (EN 10204 3.1/3.2)

Third-party inspection (class society certification, etc.)

The cost of F53 is approximately +30–50% higher than that of F51 (2205), but its lifespan and reliability advantages in high-corrosion conditions far outweigh the cost difference.

FAQ

What is the relationship between F53 and 2507?

F53 is the designation of a grade in the ASTM A182 forging standard, while 2507 is the commercial common name for this material. Both correspond to the same UNS number S32750, which is different names for the same material under different standard systems.

What are the differences between F53 and F51 (2205)? When should one choose F53?

F51 is a conventional duplex stainless steel (PREN 34–36), while F53 is a super duplex stainless steel (PREN 41–43). When the working conditions meet the following criteria, F53 should be selected: Presence of chloride-containing media and temperature exceeding 40℃ Acidic oil and gas environment requiring PREN > 40 (NACE MR0175) Subsea valve bodies and wellhead equipment are exposed to high-temperature and high-salt produced water

What is the delivery status of the F53 forged bar?

The standard delivery condition of F53 forged bars is solution annealing followed by water quenching (1020–1100℃ for solution treatment, then rapid water cooling).

Which quality certificates are available for the F53 forged bar?

Certificates of EN 10204 3.1 or 3.2 can be provided, and additional certifications from third-party classification societies such as TÜV, DNV, ABS, Lloyd's Register, RINA, and BV can also be attached.

What are the supply specifications for the F53 forged bars?

We can supply various forms of products including round steel, bars (black skin/finished bars/finished surface), forgings, square steel, rings, flanges, pipe fittings, etc. The typical diameter range of round bars is from 16mm to 406.4mm. Larger sizes can be customized upon negotiation.

Why choose us

1 Produced strictly in accordance with the ASTM A182/A182M standard, with full control over chemical composition, mechanical properties, and microstructure.

2 100% solution treatment + water quenching, ensuring an equilibrium dual-phase structure of austenite/ferroite (40–60%)

3 Fully measurable: tensile strength, yield strength, elongation, hardness, -46℃ impact, ferrite content, PREN

4 Can provide EN 10204 3.1/3.2 certificates and third-party inspection certifications

5 Comprehensive specifications, supporting non-standard customization

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